Five Axis Laser Cutting Machine for Surgical Instruments ML-MDSO500

Applaction:

Five-axis laser cutting machine for medical surgical instruments is mainly used for laser micromachining optical cutting of surgical instruments and orthopedic instruments such as ultrasonic knife, hard mirror, endoscope, stapler, stapler, soft drill, planer, puncture needle, nose drill, etc. machine.

High Precision Machining:
Small Cutting Seam Width :

18~30um

High Machining Accuracy :

≤ ±10um

Good Quality Of Incision :

smooth incision & heat affected zone & less burr

Size Refinement :

one time cutting through one side of the tube wall, continuous & automatic feeding machining.

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Surgical instruments laser cutting machine

Five-axis laser cutting machine for medical surgical instruments is referred to as surgical instrument cutting machine, also called medical precision laser cutting machine. It is mainly used for surgical operations such as ultrasonic scalpel inner and outer sleeves, hard mirror sleeves, nose drill teeth, stapler tube forming, orthopedic soft drill spiral slotting, and laser micromachining of orthopedic instruments. The equipment has online error measurement and correction processing technology, and is compatible with precision thin-walled tube clamping systems such as precision D-type chucks & ER series chucks & three-jaw chucks, so the equipment has high processing accuracy and good stability. Flexible matching of software and hardware functions, support personalized function configuration, such as continuous automatic feeding processing of precision thin-walled tubes, automatic loading and unloading operations, and help enterprises realize intelligent production management, so it can also be called a fully automatic surgical instrument laser cutting machine .

 

 

Equipment parameters
Maximum operating speed 300mm/s(X);600rpm(θ);100mm/s(Z)
Positioning accuracy ±2um(X);±15arcsec(θ);±3um(Z)
Repetitive positioning accuracy ±0.5um(X);±3arcsec(θ);±1um(Z)
Cutting seam width 18um~30um
Machining material 304、316L、Ni-Ti、L605 etc.
Tube blank length <2.5m
Processing wall thickness 0~0.5±0.02 mm
Processing tube diameter Φ0.1~Φ7.5±0.02mm&Φ0.3~Φ16.0±0.02mm
Single processing range 0~300 mm (longer products can be processed by segmented splicing method);
Laser type Fiber laser
Laser wavelength 1030-1070±10nm
laser power 100W&200W&250W&500W for option
Equipment power supply 220V± 10%, 50Hz;AC 20A (main circuit breaker)
File format DXF、DWG
Equipment dimensions 1600mmx950mmx1750mm
Equipment weight 1500Kg
Strong adaptability
  • Laser cutting & drilling & slotting fine machining capability with concentric opening characteristics of equal diameter tube
  • Can process 304 & 316L & Ni-Ti & L605 and other alloy materials
  • Compatible with precision D-type chuck & ER series chuck & three-jaw chuck and other precision thin-walled tube clamping system
  • Adopt the combined precision thin-walled tube shaft sleeve support system with self-adaptive shape tolerance variation
  • Provide the matching scheme of precision thin-walled tube continuous automatic feed processing & automatic loading and unloading
  • Equipped with self-developed 2D & 2.5D & 3D CAM software system for laser micromachining
Sample display

D-type electrode tube slotting

Inner and outer casing of ultrasonic knife

Stapler tube forming

Spiral slotting of orthopaedic soft drill

Orthopaedic soft drill and planer

Elliptical tube four axis linkage cutting and forming

Flexible design
  • Follow the design concept of ergonomics, delicate and concise
  • Can process 304 & 316L & Ni-Ti & L605 and other alloy materials
  • Provide the optional function of machine vision system to real time online monitor the laser dynamic machining process
  • The software and hardware functions match flexibly, support personalized function configuration & intelligent production management
  • Support forward innovative design from component level to system level
  • Open type control & laser micromachining software system is easy to operate & intuitive interface

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