In the medical field, the precision processing of planar instruments (such as surgical blades, orthopedic bone plates, dental repair plates, etc.) is directly related to clinical safety and treatment effects. Traditional stamping, etching and other processes are difficult to meet the manufacturing requirements of micron-level precision and complex structures. The planar instrument laser cutting machine has become the core technical equipment for the production of high-end medical consumables with its non-contact, high flexibility, and zero pollution characteristics, pushing the industry towards “zero defect manufacturing”.
Micron-level precision, eliminating clinical risks
Ultra-thin material cutting: machining the edge of the surgical blade on a 0.1mm thick stainless steel sheet, the incision roughness Ra <0.4μm, no burr residue, avoiding intraoperative tissue tearing;
Complex hollow structure: The screw hole and the weight reduction groove of the orthopedic locking bone plate are cut synchronously, with a hole diameter tolerance of ±5μm to ensure the precise matching of the bone plate and the screw;
Medical-grade cleanliness: non-contact processing avoids metal debris contamination and meets the biocompatibility requirements of the implant surface.
Multi-material compatibility, unlocking innovative designs
High-reflective metal: Green laser (532nm) cuts pure titanium or titanium alloy dental restorations, reducing reflection loss by 80% and increasing processing efficiency by 3 times;
Memory alloy: Picosecond laser cold processing of nickel-titanium alloy vascular clips, heat-affected zone <10μm, perfectly retaining shape memory effect;
Composite material: UV laser (355nm) processes polyetheretherketone (PEEK) and metal composite bone plates to avoid delamination or carbonization.
Intelligent production, cost reduction and efficiency improvement
Batch nesting optimization: Intelligent typesetting software increases the utilization rate of titanium plates from 65% to 90%, and a single plate can cut 30% more parts;
Full process traceability: Laser marking and implanting a unique QR code to achieve full life cycle tracking from raw materials to the patient end.
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